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首件檢驗規范流程
①主題(ti)內容(rong)和(he)適用范圍
本文件規定(ding)了公(gong)司(si)在生產過程中(zhong)對新品的(de)首件檢驗(yan)(yan)、批首件檢驗(yan)(yan)的(de)要求及工作(zuo)程序。
本規定適用于公司在生產過程中(zhong)對新品(pin)的首件(jian)檢驗、批首件(jian)檢驗的控(kong)制。
②職責
生產部門負責(ze)組(zu)織(zhi)安排首件檢驗(yan)工作(zuo)。
未經新(xin)品(pin)首件(jian)、批(pi)首件(jian)檢驗或首件(jian)檢驗不合格(ge),而(er)擅自生產產品(pin),由(you)此引起的質量(liang)事故,由(you)直接責任者負責。
檢(jian)驗員、生產線負責人(ren)對首件檢(jian)驗的(de)正確性負責。
對(dui)首件確(que)認工(gong)作未完成,檢驗員開始出具質量(liang)憑(ping)證,造成的質量(liang)事故,責任由檢驗員負責。
③控制要求
對生產部門首(shou)次連(lian)續性生產的(de)第一個完工的(de)半成(cheng)品(pin)和成(cheng)品(pin),必(bi)須經過(guo)首(shou)件檢(jian)驗和確(que)認(ren)。
對(dui)于常規生產產品(pin),須按批次進行首件檢驗(yan)。
由于設備、工藝等(deng)原因造成的停機,停機再開機時要進行首件(jian)檢(jian)驗和確(que)認。
產品材料、規(gui)格變更后投入生產時要進行(xing)首件檢驗和確認(ren)。
新品(pin)首(shou)件(jian)(jian)(jian)(jian)檢(jian)(jian)驗(yan)(yan)(yan)時,應由生產(chan)單(dan)位負責(ze)通(tong)知檢(jian)(jian)驗(yan)(yan)(yan)有(you)關人員,按(an)現行(xing)(xing)有(you)效的(de)(de)圖紙、清單(dan)(或顧客提供(gong)的(de)(de)樣件(jian)(jian)(jian)(jian))、工(gong)藝文件(jian)(jian)(jian)(jian)進行(xing)(xing),檢(jian)(jian)驗(yan)(yan)(yan)員填寫(xie)檢(jian)(jian)驗(yan)(yan)(yan)記(ji)錄(lu)(lu),檢(jian)(jian)驗(yan)(yan)(yan)合(he)格(ge)后(hou)在首(shou)件(jian)(jian)(jian)(jian)卡上簽字,并將卡片掛在首(shou)件(jian)(jian)(jian)(jian)產(chan)品(pin)上做(zuo)好(hao)首(shou)件(jian)(jian)(jian)(jian)標記(ji);首(shou)件(jian)(jian)(jian)(jian)檢(jian)(jian)驗(yan)(yan)(yan)不(bu)合(he)格(ge)應立即退回,重做(zuo)首(shou)件(jian)(jian)(jian)(jian),并做(zuo)好(hao)記(ji)錄(lu)(lu)。未經(jing)首(shou)件(jian)(jian)(jian)(jian)檢(jian)(jian)驗(yan)(yan)(yan)合(he)格(ge)的(de)(de)產(chan)品(pin)不(bu)得進行(xing)(xing)驗(yan)(yan)(yan)收。
首件作為批量生產(chan)的樣件,由生產(chan)部門負責保留到全批生產(chan)結束(shu)后(hou)才(cai)能最后(hou)送(song)交。
首件檢驗中應檢查產(chan)品生產(chan)過程所用(yong)的所有原輔材料,必須與規定相符。
④工作程序
在(zai)首(shou)件(jian)制作過(guo)程(cheng)中(zhong),生產線負責人(ren)、檢(jian)驗(yan)人(ren)員應到生產現(xian)場監(jian)督(du)檢(jian)查(cha)實際生產者(zhe)按生產工藝(yi)流程(cheng),根(gen)據(ju)現(xian)行有效(xiao)的生產工藝(yi)文件(jian)自行完成首(shou)件(jian),并(bing)對每(mei)一生產工序進(jin)行監(jian)督(du)檢(jian)查(cha),發現(xian)問題及(ji)時予以糾正(zheng)解決。
常規生產(chan)產(chan)品(pin)(pin)及停機(ji)再開機(ji)生產(chan)的產(chan)品(pin)(pin)首(shou)(shou)(shou)(shou)(shou)(shou)件(jian)(jian)(jian)(jian)(jian)生產(chan)必須完成所有(you)生產(chan)工(gong)序,經生產(chan)者檢(jian)驗(yan)(yan)合(he)格在首(shou)(shou)(shou)(shou)(shou)(shou)件(jian)(jian)(jian)(jian)(jian)牌上(shang)簽(qian)字后再交由(you)(you)檢(jian)驗(yan)(yan)人員等進行首(shou)(shou)(shou)(shou)(shou)(shou)件(jian)(jian)(jian)(jian)(jian)檢(jian)驗(yan)(yan)。首(shou)(shou)(shou)(shou)(shou)(shou)件(jian)(jian)(jian)(jian)(jian)檢(jian)驗(yan)(yan)時,檢(jian)驗(yan)(yan)員應會同生產(chan)線負責人按現(xian)行有(you)效的圖紙、清單(或顧客提(ti)供(gong)的樣件(jian)(jian)(jian)(jian)(jian))、工(gong)藝文(wen)件(jian)(jian)(jian)(jian)(jian)、產(chan)品(pin)(pin)要求(qiu)進行檢(jian)驗(yan)(yan),合(he)格后在首(shou)(shou)(shou)(shou)(shou)(shou)件(jian)(jian)(jian)(jian)(jian)產(chan)品(pin)(pin)上(shang)做好標(biao)識(如簽(qian)注(zhu)“首(shou)(shou)(shou)(shou)(shou)(shou)件(jian)(jian)(jian)(jian)(jian)合(he)格”等),并在首(shou)(shou)(shou)(shou)(shou)(shou)件(jian)(jian)(jian)(jian)(jian)卡上(shang)由(you)(you)生產(chan)者(或代(dai)表)、檢(jian)驗(yan)(yan)人員會簽(qian)。對于因產(chan)品(pin)(pin)因較大(da)更改所需(xu)作的首(shou)(shou)(shou)(shou)(shou)(shou)件(jian)(jian)(jian)(jian)(jian)檢(jian)驗(yan)(yan)可由(you)(you)相關(guan)人員及檢(jian)驗(yan)(yan)簽(qian)字認可;首(shou)(shou)(shou)(shou)(shou)(shou)件(jian)(jian)(jian)(jian)(jian)檢(jian)驗(yan)(yan)不合(he)格立即退回,重做首(shou)(shou)(shou)(shou)(shou)(shou)件(jian)(jian)(jian)(jian)(jian)。
新產(chan)品第一(yi)次批量生(sheng)產(chan)及材料、規(gui)格發生(sheng)變更(geng)后生(sheng)成(cheng)(cheng)的半成(cheng)(cheng)品、成(cheng)(cheng)品都需要(yao)進行(xing)首件檢驗及確認。
首件(jian)檢驗時(shi)應(ying)及時(shi)做好首件(jian)記錄,填寫首件(jian)確(que)認書。
當首件(jian)生產(chan)中發現質(zhi)量問題(ti)應(ying)及時反映(ying)和處(chu)理,并(bing)(bing)對不合格項重新進(jin)行(xing)確認。只有當檢(jian)驗(yan)合格的首件(jian),并(bing)(bing)將結果(guo)記錄在首件(jian)卡上,并(bing)(bing)由檢(jian)驗(yan)員對質(zhi)量作(zuo)出認可后,方可組織生產(chan)。
只有經過首件確認后,檢驗員方可開始進行正常交收檢驗工作。